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中国 单轴撕碎机 制造商
Single shaft shredders are versatile size reduction machines designed for processing a wide range of industrial waste materials. Equipped with a powerful single rotor and durable cutting blades, they efficiently reduce materials into smaller and more manageable sizes for recycling, reuse, or further processing.
Widely used in recycling and waste management industries, single shaft shredders can handle various materials, including plastics, wood, paper, textiles, rubber, tires, electronic waste, and more. With flexible configurations and adjustable output sizes, they are suitable for primary shredding, volume reduction, and secondary processing applications.
技术参数
| 模型 | SSZ600 | SSZ800 | SSZ1000 | SSZ1200 | SSZ1500 |
| 主轴长度(mm) | 600 | 800 | 1000 | 1200 | 1500 |
| 主轴半径(mm) | 280 | 400 | 400-500 | 400-500 | 500 |
| 主轴转速(rpm) | 78 | 78 | 78 | 78 | 78 |
| 滑枕行程(mm) | 600 | 800 | 1000 | 1200 | 1500 |
| 旋翼叶片(片) | 39 | 51/57 | 63/92 | 81/116 | 99 |
| 固定刀片(件) | 2 | 2 | 3 | 4 | 4 |
| 电机功率(kw) | 22 | 37 | 55/75 | 75/90 | 132 |
| 液压功率(kw) | 2 | 3 | 4 | 7.5 | 11 |
| 筛网直径(mm) | 30-80 | 30-80 | 30-120 | 30-120 | 30-120 |
| 切割室尺寸(mm) | 600*600 | 800*800 | 1000*1000 | 1200*1250 | 1530*1800 |
| 外形尺寸（长*宽*高）（mm） | 1750*1400*1780 | 2430*1720*2480 | 2880*2180*2570 | 3350*2300*2660 | 3500*2870*2700 |
| 重量(公斤) | 2800 | 5000 | 7000 | 8000 | 10000 |
单轴撕碎机的技术特点
坚固的结构
单轴粉碎机采用重型耐用结构，可承受苛刻的粉碎过程。它们通常由高强度钢制成，确保长期可靠性和耐磨损性。坚固的结构使粉碎机能够处理坚硬的材料并在大量粉碎应用中连续运行。
单轴设计的撕碎机
单轴设计是单轴粉碎机的一个关键特性。旋转轴通常配备多个切割刀片或圆盘，通过产生剪切和撕裂运动实现高效粉碎。与多轴粉碎机相比，单轴设计简化了机器的结构并降低了维护要求。
切割刀片或圆盘
单轴撕碎机配有安装在旋转轴上的切割刀片或圆盘。这些刀片或圆盘经过精心设计，当材料与其接触时，会产生剪切和撕裂作用。刀片或圆盘通常由高品质硬化钢制成，即使在处理坚硬材料时也能确保耐用性和使用寿命。
切割室和筛网尺寸
单轴撕碎机的切割室设计用于容纳各种尺寸和类型的材料。切割室尺寸可根据具体应用要求定制，从而高效地粉碎不同的材料。
Additionally, the screen size can be adjusted to control the output particle size, providing flexibility in achieving desired shredded material specifications. Since smaller particle materials can be produced by adjusting the output particle size, the single shaft shredder is sometimes used as a fine shredder.
单轴撕碎机控制系统
单轴粉碎机配备先进的控制系统，使操作员能够监控和调整各种粉碎参数。这些控制系统提供有关电机负载、温度和其他操作条件的实时反馈，确保最佳性能并防止潜在问题。先进的控制系统还可能包括自动化功能，例如自动反转功能以防止过载和自动润滑系统以确保平稳运行。
安全功能
安全性是单轴粉碎机的一个重要方面。这些粉碎机集成了各种安全功能，以保护操作员并防止事故发生。常见的安全功能包括紧急停止按钮、安全联锁、过载保护和安全防护装置，以防止在操作期间未经授权进入粉碎室。
应用
单轴粉碎机适用于各种行业和废物管理过程。它们通常用于粉碎大件废料，例如塑料、木材、纸张、纺织品、橡胶、轮胎、电子废物等。单轴粉碎机的灵活性和适应性使其适合进行初级粉碎，将大块材料粉碎成小块，以及进行二次粉碎，进一步细化粉碎输出。
- Plastic Waste: plastic films, pipes, lumps, purges, injection molding scraps, containers, sheets
- WEEE (Electronic Waste): electronic plastic housings, electrical components, cables
- Metal Waste: aluminum profiles, light metal scraps, aluminum cans, metal components
- Wood Waste: pallets, boards, branches, wood processing waste
- Textile & Fiber: carpets, fabrics, synthetic fibers
- Rubber Waste: rubber sheets, industrial rubber waste, tire pre-processing materials
- Post-Consumer Waste: mixed plastics, packaging waste, household recyclable materials
- Paper & Cardboard: packaging materials, cardboard boxes, paper scraps
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Single Shaft shredder Buying Guide
What is Single Shaft Shredder?
单轴粉碎机是一种通过机械过程来减小各种材料尺寸的工业机械。
它由一个配备锋利刀片的旋转轴组成，可以将材料切割、撕裂和切碎成更小的碎片。
单轴撕碎机广泛应用于回收、废物管理和材料加工行业，以准备材料以供进一步使用、回收或处理。
What are the characteristics of single shaft shredder?
Single-shaft shredders are built for robustness and durability. They typically feature:
Heavy-duty construction: A thick steel frame and housing designed for reliable operation under demanding loads.
High-strength cutting system: Hardened steel knives on the rotor, bolted in a staggered pattern.
Hydraulic feed system: A powerful hydraulic pusher forces material into the cutting chamber, ensuring consistent feeding under load.
Adjustable throughput: The discharge screen (sized holes) allows control of final shred size. Capacities range from a few hundred kilograms per hour up to about 20–30 t/h , depending on rotor speed and motor size.
Versatility: Can handle mixed or tough materials in recycling plants (e.g. municipal solid waste, industrial scrap) thanks to its sturdy design.
How does a single shaft shredder work?
A single-shaft shredder tears, squeezes, and shears the material through a rotating blade, and finally tears the material into small pieces. The materials are pushed into the shredding chamber, and the hydraulic system drives the knife roller to rotate. The blade on the knife roller interacts with the fixed knife to complete the shredding process, and finally discharges through the screen.
What materials can be shredded?
Single-shaft shredders are widely used to process waste materials such as wood, plastic, rubber, paper, metal, electronic waste, and industrial waste. It is characterized by being able to process materials with strong entanglement and allowing a small amount of light and thin metal objects to pass through.
What are the application areas of single-shaft shredders?
In the industrial field, single-shaft shredders are used for solid waste resource recycling, RDF fuel preparation, plastic processing, etc. In the field of environmental protection, it is used for the treatment of hazardous waste such as waste tires and discarded electronic products to reduce environmental pollution.
How do you choose the right single shaft shredder?
When selecting a single shaft shredder, consider:
Need to consider the required output size, which is determined by the screen size.
Need to determine how much material you need to process in a specific time frame.
Need to determine the maximum size of material you need to shred that the shredder chamber can accommodate.
What types of blades are used in single shaft shredders?
The blades of single shaft shredders are usually made of strong materials, such as Cr12MoV, SKD-11, 9CrSi, etc. These materials have good wear resistance and impact resistance and can withstand high-load working environments. In addition, there are also cases where low-carbon steel or ordinary steel is used, but these materials have lower hardness and are generally used for lighter shredding tasks.
The blades of single shaft shredders are usually square or round, and common blade structures include four-edge blades, six-edge blades, etc. The blade may be designed with convex and concave grooves inside to increase cutting efficiency.
What are the advantages of using a single-shaft shredder?
Single-shaft shredders use hydraulic propulsion feeding to efficiently shred materials into small pieces.
Single-shaft shredders have low noise and relatively low energy consumption during operation.
The structure of single-shaft shredders is relatively simple, the tool replacement is convenient, and the maintenance cost is low.
Single-shaft shredders produce less vibration and noise during the shredding process, which meets environmental protection requirements.